Axpert Vm Iii Firmware
This is a technical guide for updating the firmware on an Axpert VM III series inverter (also sold under brands like MPP Solar, Voltronic, Kodak, and Must).
Warning: Incorrect firmware can brick your inverter. Verify your exact model number (e.g., Axpert VM III 3kW, 5kW) and current firmware version before proceeding.
4. Known Issues & Troubleshooting
Precautions before updating
- Read official release notes and follow vendor instructions exactly.
- Ensure the firmware file is from the official vendor or authorized reseller.
- Confirm the firmware is for the exact model (Axpert VM III) and hardware revision.
- Backup current settings and record configuration (charging parameters, time settings, communication addresses).
- Keep batteries at safe charge levels and connect a stable power source during update.
- Avoid interrupting the update (power loss or disconnected cable) — this can brick the unit.
- If available, perform updates via recommended connection (USB/RS232/SD card) and using official tools.
Step 4: Step-by-Step Axpert VM III Firmware Update Procedure
Follow these steps precisely. An interruption during flashing can permanently brick the DSP.
-
Prepare the Inverter:
- Disconnect AC input (grid/generator) and AC output (loads).
- Disconnect PV solar panels (open the DC isolator).
- Keep the battery connected. The battery voltage should be above the low cut-off (e.g., >46V for a 48V system).
-
Connect the Cable:
- Plug the USB-RS232 cable into your PC.
- Connect the RS232 end to the RS232 port on the Axpert VM III (usually next to the BMS port).
-
Install Drivers:
- Install the USB-to-serial driver (e.g., Prolific, FTDI). Verify in Windows Device Manager under "Ports (COM & LPT)." Note the COM port number (e.g., COM3).
-
Run the ReFlash Tool:
- Run as Administrator.
- Select your COM port.
- Set baud rate to 2400 (standard for Axpert VM III main firmware).
- Click "Load File" and select your firmware
.hexfile.
-
Start Flashing:
- The inverter LCD should be on (backlight active).
- Click "Update." The tool will display "Synchronizing..."
- Do not touch anything. Do not close the laptop lid or disconnect the cable.
-
Completion:
- The update takes 2–4 minutes. The tool will display "Write OK."
- The inverter may restart and beep.
-
Post-Update Reset:
- Power down the inverter completely (disconnect battery for 30 seconds).
- Reconnect battery.
- Reconfigure your settings (battery type, output priority, etc.) as a full reset may revert to defaults.
When to update firmware
- To fix known bugs that affect safety or reliability
- To add official features you need (new battery profiles, improved SOC algorithms)
- To restore compatibility with monitoring/communication hardware Only update when the firmware release notes address relevant issues and you can follow manufacturer instructions exactly.
4. Update Main Firmware (U1)
- Extract firmware zip → folder with
Reflash.exeand.hexfile. - Run
Reflash.exeas Administrator. - Select COM port matching your cable.
- Press Start Download.
- Immediately power cycle the inverter (turn off AC input, battery, then turn battery back on – some models need a full reset).
- The display will show
UPG...then progress (0% → 100%). - Wait – do not interrupt (risk of brick). After success, inverter restarts automatically.
2. Gather Required Tools & Files
- USB to RS-232 cable (or USB to TTL if your VM III has a USB-B port – many use a round 6-pin RS-232, not USB-B).
- Windows PC (7/10/11, 32 or 64-bit).
- Flash tool:
Reflash.exe(comes with firmware package). - Firmware files: Download from your brand’s support site or a trusted source (e.g., Voltronic Power OEM portal – requires reseller login; or user forums like AEVA, Power Forum).
Do not use VM II or VM IV firmware on a VM III – DSP chip differs.
How to Recover from a Bricked Axpert VM III
A failed flash (e.g., power outage during update) leaves you with a dead inverter – no display, continuous beeping, or fault code 90. Recovery is possible but advanced:
- Bootloader mode: Short specific test points on the control board (requires schematic knowledge).
- Direct JTAG programming: Requires a JTAG programmer like an ST-Link or J-Link.
- Send to distributor: Most users without electronics repair skills should RMA the unit.
2. Methodology: Non-Invasive Firmware Extraction
- Hardware attack surface: Using UART (CN3/CN11 header) and CAN bus pads on the control board (TMS320F2809 or similar DSP).
- Tooling:
binwalk,dsphex, custom Python scripts to parse Voltronic’s proprietary.hexor.binupdates. - Challenge: Code is obfuscated (no public symbol map) — rely on pattern matching for known PI controller constants, ADC scaling factors, and PWM timing registers.