Danieli Automation ID6100 is an industrial infrared loop scanner and hot metal detector (HMD) primarily used in hot rolling mills to detect the position and presence of hot steel products. Technical Summary The device belongs to the ID6000 series
and is designed for harsh industrial environments where reliable detection of hot material (typically 750 raised to the composed with power C or higher) is critical. Detection Mechanism:
Uses a line CCD camera and an infrared filter to focus IR emissions onto a linear-array photo sensor. Operating Voltage: 20–30 VDC. Output Types: Activates upon material presence.
Provides signals proportional to the material's position or width. Physical Specs:
Weighs approximately 4.00 lbs and features a rugged aluminum case with an IP66 protection rating. Core Functions & Usage Loop Scanning:
It acts as a loop position detector between rolling stands, helping maintain tension control by tracking the vertical or horizontal position of the hot bar. Edge/Width Detection:
It can be placed above transport roller tables to measure the width of hot rolled strips or their offset from the centerline. Maintenance Features:
Includes a built-in alignment laser for setup and a self-test function to verify operational status without hot material present. Service and Availability
The ID6100 has been discontinued by the manufacturer, though units are still available through industrial surplus and repair specialists. Radwell International Manuals & Documentation: Official technical guides and brochures can be found via Danieli Automation's website or industrial document repositories like Suppliers: New-in-box and refurbished units are often listed on Radwell International MRO Global Solutions calibration steps for a repair, or do you need help finding a modern replacement for this discontinued model?
Products › Automation › ID6000 Loop detectors ‹ Danieli
Danieli Automation ID6100 is a discontinued infrared loop scanner and metal detector specifically designed for the extreme conditions of hot rolling mills
. It is part of the ID6000 series, which utilizes line CCD camera technology to detect hot bodies emitting infrared radiation. Key Technical Specifications Operating Principle:
Non-contact detection of hot metal using an infrared filter and a lens that focuses emissions onto a CCD linear-array photo sensor Detection Range: 830 mm to 1000 mm. Power Supply: 20–30 VDC.
Digital output for material presence and analog outputs for proportional material position. Ruggedness: Encased in a rugged aluminum housing with an IP66 protection rating , making it resistant to dust and water. Special Features: Includes a built-in alignment laser , self-test functionality, and manual sensitivity control. Review and Operational Performance
As an industrial component, the ID6100 is highly regarded for its reliability and maintenance-free design
in harsh environments where moving parts would typically fail.
It provides high measurement accuracy and repeatability for loop control between mill stands. Temperature Tolerance:
Designed to detect bodies at temperatures typically ranging from 450°C to 700°C+ Availability:
While officially discontinued by the manufacturer, it is still widely available as a refurbished or "new-in-box" surplus item through industrial suppliers like Radwell International MRO Global Solutions Manual & Maintenance Resources
Detailed wiring and installation manuals for specific ID6000 models are often provided through Danieli Automation's customer portal or technical databases like Connections: Uses a 6-contact MIL-C-5015 bayonet connector on the rear. Indicators: Features a two-color red/green LED for status signaling.
Includes 1/4" GAS threads for connecting a cooling circuit in extremely high-heat zones. wiring diagram for a specific installation, or do you need to find a replacement for a failed unit?
Products › Automation › ID6000 Loop detectors ‹ Danieli id6100 danieli manual hot
The Danieli Automation ID6100 is a specialized loop scanner and heat detector used primarily in hot rolling mills to detect the position of hot metal bodies. This model is currently discontinued by the manufacturer, though refurbished units and technical documentation are still sought after for legacy systems. 1. Core Functionality
The ID6100 is part of the ID6000 series, designed for non-contact measurement in harsh industrial environments.
Operating Principle: It utilizes a line CCD camera and an infrared (IR) filter to focus IR emissions from hot material onto a CCD linear-array sensor.
Primary Application: Used as a loop position detector between rolling mill stands. Output Signals: Digital: Activated by the presence of material.
Analog: Provides a signal proportional to the material's position or the width/offset of a hot strip. 2. Technical Specifications Category Heat Detector / Loop Scanner Operating Voltage 20–30 VDC Detection Range 830–1000 mm Protection Rating IP66 (dust-tight and protected against heavy seas/jets) Housing Rugged aluminum case for harsh environments Weight Approximately 4.00 lbs 3. Key Operational Features
Static Operation: Contains no moving or wearable parts, reducing maintenance needs.
Built-in Alignment: Includes a laser for precise alignment during installation.
Self-Diagnostics: Features a self-test function and sensitivity control to ensure reliability.
Temperature Tolerance: Standard ID6000 series sensors typically detect hot materials at temperatures of 750 °C or higher. 4. Sourcing & Documentation
Since the unit is discontinued, users typically rely on third-party suppliers for hardware and manuals:
Units & Repairs: Providers like Radwell International offer discontinued ID6100 units and repair services.
Manuals: Full technical brochures for the ID6000 series, which include the ID6100, are often archived on document platforms like Scribd.
Products › Automation › ID6000 Loop detectors ‹ Danieli
In the event of automation failure (Level 2 system down), operators must switch to Manual Mode.
The id6100 danieli manual hot is more than a technical document; it is the key to operational continuity in a hot strip mill or bar mill. While Danieli protects its intellectual property closely, legitimate access through service contracts or OEM archives is essential for any serious maintenance library.
Remember: A generic PLC manual will not save you when your ID6100 is flashing red due to a thermal derate in August. Only the specific "Hot Rolling" supplement contains the thermal curves, descaling logic, and safety overrides required.
Action Item: Check your server today. If you cannot find the "Hot" supplement, schedule a call with your Danieli field service representative immediately. Your next coil depends on it.
Disclaimer: This article is for educational purposes. Danieli is a registered trademark of Danieli & C. Officine Meccaniche S.p.A. Always consult official OEM documentation before modifying industrial control systems.
The Danieli Automation ID6100 is an infrared hot metal detector and loop scanner specifically engineered for harsh industrial environments, such as hot rolling mills. It is used as a loop position detector between two mill stands to track the position of hot material. Overview of the Danieli ID6100
Primary Function: It acts as a contactless sensor that detects the position of hot bodies (metal) using a line CCD camera and an optical system with an infrared filter.
Operating Principle: The unit focuses IR emissions onto a linear-array photo sensor. It activates a digital output when material is present and provides analog outputs proportional to the material's position or width. Applications: Danieli Automation ID6100 is an industrial infrared loop
Loop Position Detection: Monitoring the "loop" of material between rolling stands to ensure tension and speed are synchronized.
Edge Position/Width Measurement: Detecting the edges of flat products (plates or strips) at temperatures of 750 °C or higher to supply signals proportional to the width or centerline offset. Key Technical Specifications Response Time Material Temperature
Detects objects at 750 °C and above (depending on model/configuration) Protection Rating
IP66, designed for environments with steam, dust, and oil mist Power Supply Typically 20–30 VDC Optical Sight
Features a built-in alignment laser or pointing aid for easier installation Construction
Rugged aluminum case with optional accessories like air purging or water cooling Manual and Maintenance Insights
Low Maintenance: The device is designed for static operation with no moving parts, making it largely maintenance-free once installed.
Diagnostics: It includes a self-test function and a "healthy" output for remote diagnostics to ensure high reliability in automated lines.
Availability: As this part is frequently listed as "discontinued by manufacturer" in some markets, documentation is often accessed through industrial suppliers like Radwell International or directly via Danieli Automation.
Products › Automation › ID6000 Loop detectors ‹ Danieli
The Danieli Automation ID6100 is a high-precision infrared loop detector specifically designed for use in hot rolling steelworks. As part of the wider ID6000 series, this optical sensor detects the position of infrared-emitting bodies—such as hot wire, rods, bars, or flat strips—at temperatures exceeding 700°C (1300°F). The Danieli Automation ID6100 Instruction Manual
details its operation as a loop position detector, helping to maintain material tension between two rolling stands by providing real-time feedback to automation controls. Core Technical Specifications According to the official instruction manual features several critical performance metrics: Detection Spectrum: 830 to 1000 nm. Object Temperature Range: 700 to 1200°C (1300 to 2200°F).
Field of View: Selectable vertical ranges of 45° or 30°, with a horizontal range of 0.5°. Response Time: Rapid detection in less than 3 ms.
Power Supply: Requires 24 VDC ± 20% with a consumption of roughly 7.2W.
Protection Grade: IP55 rating, housed in a pressure die-cast aluminium casing. Installation and Operating Environment
is engineered for the harsh industrial environments typical of steel mills. Key installation guidelines from the manual include:
Vertical Alignment: The detector should be aligned vertically to achieve a position analog output near 50% of the range when the hot material is centered.
Cooling System: The sensor body incorporates a cooling circuit that can be fed with air, water, or other fluids. If ambient temperatures exceed 40°C (104°F), active cooling is required to prevent damage.
Condensation Warning: Users must ensure that cooling does not become excessive, as condensation on the glass window can block IR detection.
Interference Mitigation: The detector should be pointed downwards and screened from external light or IR sources to prevent signal noise. Signal Outputs and Connectivity
The wiring and connection guide specifies that connections are made via a 19-pole MIL male connector located at the rear. It provides several output types for integration: Disclaimer: This article is for educational purposes
Digital Outputs: NPN and PNP open collector outputs for material presence.
Analog Outputs (POS): Voltage ranges including 0/10V, -10/+10V, and -5/+5V for loop position.
Current Outputs (IPO): Current ranges including 0/20mA and 4/20mA. Key Features for Maintenance
Automatic Sensitivity Control: Can be enabled to automatically adapt the scan period to the radiation intensity.
Self-Test Function: Allows for remote diagnostics to ensure the sensor is functioning correctly without manual physical inspection.
No Moving Parts: As a static optical device, it is marketed as virtually maintenance-free, provided the lens window is kept clean and the cooling system is maintained. Danieli Automation ID6100 Instruction Manual - ManualsLib
DANIELI AUTOMATION ID6100 INSTRUCTION MANUAL Pdf Download | ManualsLib. ManualsLib
Products › Automation › ID6000 Loop detectors ‹ Danieli
The id6100 danieli manual hot is more than a PDF file; it is the key to restoring production in a high-stakes rolling mill environment. By understanding the addressing switches, decoding the LED fault matrix, and adhering to the hot-swap guidelines, maintenance teams can reduce Mean Time To Repair (MTTR) from hours to minutes.
Always keep a laminated quick-reference card derived from the manual next to the PLC cabinet. In the world of hot rolling, the ID6100 is a workhorse—and the manual is its roadmap.
Disclaimer: Danieli, ID6100, and related trademarks are the property of Danieli & C. Officine Meccaniche S.p.A. This article is for informational and educational purposes based on common industrial practices. Always consult the official documentation provided with your specific equipment revision.
I’m unable to provide a full copy or detailed guide for the “ID6100 Danieli Manual Hot” document. That specific manual is proprietary technical documentation for Danieli’s hot rolling or process control systems. Unauthorized distribution would violate copyright and industrial confidentiality.
However, I can help you in the following legal and practical ways:
Locate the official source
Identify the correct manual
Search using professional channels
Legal alternative – request a redacted or excerpted version
If you need help drafting a formal request to Danieli or interpreting a manual you already own, let me know – I can assist with that.
Based on the subject line provided, this guide focuses on the **Danieli ** part of the rolling process, specifically addressing the "Hot" condition (Hot Charging, Hot Rolling, and Maintenance during Hot Conditions).
The ID "6100" typically refers to a specific project code or equipment series within Danieli's installation roster.
| Parameter | Purpose | |-----------|---------| | Motor currents (roughing, intermediate, finishing stands) | Load monitoring & trip prediction | | Roll gap & speed references | Gauge control | | Pyrometer temperatures (entry/exit) | Metallurgical compliance | | Crop shear activation length | Head/tail optimization | | Cooling bed tracking | Material separation |