Iatf 16949 Manual Ppt May 2026

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Slide 2: The "Manual" vs. The Standard

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• Myth: The manual is just a binder for auditors.
• Reality: It is the highest level of documented information.
• Structure: Must follow the High-Level Structure (HLS) – Clauses 4 to 10.
• Key Requirement (Clause 7.5.1.1): The manual must include the scope of the QMS, including exclusions (e.g., Product Design if applicable) and justifications.
• Action: Ensure your manual explicitly references Customer Specific Requirements (CSRs) – this is the #1 audit non-conformance.

Slide 4: The Risk-Based Thinking Engine (Clause 6.1)

Title: FMEA for the Business Text:

• The manual must describe how you address risks and opportunities.
• Link to Tools:
  • Strategic Risks -> SWOT / Business Continuity Plan.
  • Product Risks -> DFMEA / PFMEA.
  • Operational Risks -> Mitigation Plans.
• Requirement: Include the process for Preventive Action (Clause 10.2.3) – virtually eliminated from ISO 9001 but very alive in IATF via risk analysis.